Compact Concrete Mixing Plant

Compact Concrete Batching Plant

Model:HZS60-J Compact
Theoretical Capacity (m³/h):60
Mixer Model:JS1000
Total Power (kW):80–100
Footprint (㎡) :500–800

Product Introduction: What is a Compact Concrete Batching Plant

Jianxin Machinery compact concrete batching plant is a special equipment centered on modular integration and compact layout. It requires no large site, highly integrates material storage, weighing, conveying, mixing, discharging and fully automatic control system, enables rapid installation (no complex foundation), and realizes small and medium-scale concrete production.

Its core features are space-saving, high efficiency and easy installation. Different from the large-area layout of traditional stationary plants, it combines the stability of fixed operation with the flexibility of site adaptation, specially designed for long-term construction scenarios with limited space.

Compact Concrete Mixing Plant

Core Differences from Traditional Stationary/Mobile Mixing Plants

Comparison ItemsCompact Concrete Batching PlantTraditional Stationary / Mobile Mixing Plant
DeploymentCompact integrated design; installable on simply hardened groundTraditional stationary needs special foundation; mobile supports site transfer
Capacity60–120m³/h, stable continuous operationTraditional stationary ≥120m³/h; mobile ≤100m³/h
ApplicationLimited site, construction period ≥6 months, small/medium batch productionTraditional stationary for large sites; mobile for mobile construction
Operating CostLow installation cost, low unit energy consumption, cost-effectiveTraditional stationary high installation cost; mobile weak long-term economy
Quality StabilityFixed operation, high weighing & mixing accuracy, stable qualityTraditional stationary most stable; mobile slightly lower due to transfer

How to Choose: When to Select a Compact Concrete Batching Plant

Scenarios to Prioritize Compact Type

  • Site demand: Narrow construction sites (urban projects, old factory renovation, small batching plants) unable to accommodate traditional stationary plants.
  • Period & capacity: 6–12 months fixed operation, 60–120m³/h capacity, continuous small/medium batch production.
  • Cost demand: Limited budget, no high foundation cost, pursuit of low cost and high cost-performance.
  • Environmental demand: Urban construction with high environmental requirements, compact layout to reduce land occupation.

Scenarios NOT Recommended

  • Construction period ≥1 year, capacity ≥120m³/h, large-scale production, sufficient site → choose traditional stationary.
  • Multi-site mobile construction, period ≤6 months → choose mobile mixing plant.
  • High-grade/special concrete with large capacity demand → choose traditional stationary.

Selection Tip

For limited sites with occasional mobile needs, combine Jianxin compact plant + small mobile plant for “fixed production + mobile supplement”. We provide compatible solutions.

Product Advantages

Compact & SpaceSaving, Easy Installation

Modular integrated layout reduces footprint vs. traditional stationary plants. No large foundation; only simple ground hardening needed. Short installation period for fast commissioning.

Efficient & Stable, Quality Controllable

Equipped with compulsory mixer for strong, even mixing and stable 60–120m³/h output. High-precision weighing: aggregate ±1.5%, cement/water/admixture ±0.8%, ensuring uniform concrete quality.

Energy Saving & Economic

Optimized power system and energy-saving parts reduce energy consumption by 15% vs. traditional models. Integrated design cuts material loss; low installation cost boosts long-term economy.

Intelligent & Labor Saving

Jianxin self-developed PLC automatic control system automates batching, mixing and discharging. Supports multiple preset mix ratios with onekey switch. Only 2 operators needed, greatly saving labor.

Applications & Scope

Core Purpose

Stably produce conventional concrete in small/medium scale for limited sites, supplying various small/medium construction projects with balanced efficiency, quality and space adaptability.

Typical Applications

  • Small batching plants: Space-limited small concrete enterprises supplying residential and municipal projects.
  • Small municipal works: Urban road renovation, community facilities, underground pipelines, small squares.
  • Real estate supporting: Residential auxiliary structures, secondary structure pouring, small housing projects.
  • Industrial park projects: Factory renovation, small workshop construction with limited space.
  • Remote limited sites: Small remote projects needing easy installation and low operating cost.

Main Components (Integrated & Compact Layout)

  • Integrated frame: Lightweight high-strength section steel, stable without complex foundation, fast installation.
  • Storage system: 2–3 aggregate bins with arch breakers; sealed compact cement/fly ash silos.
  • Weighing system: Integrated high-precision weighing hoppers, independent weighing for all materials, space-saving.
  • Mixing & conveying: Small compulsory mixer (JS1000–JS2000); short sealed belt & screw conveyors, low dust emission.
  • Automatic control: Integrated PLC touchscreen control, automatic operation, fault alarm, data statistics.

Technical Parameters

ModelTheoretical Capacity (m³/h)Mixer ModelMax Aggregate Size (mm)Weighing AccuracyTotal Power (kW)Footprint (㎡)Suitable Grade
HZS60-J Compact60JS100080Aggregate ±1.5%, Powder ±0.8%80–100500–800C15–C40
HZS90-J Compact90JS150080Aggregate ±1.5%, Powder ±0.8%120–140800–1200C15–C50
HZS120-J Compact120JS200080Aggregate ±1.5%, Powder ±0.8%160–1801200–1500C20–C50

Working Process

  1. Equipment preparation: Install and fix after ground hardening; check electric and hydraulic systems.
  2. Material preparation: Fill aggregate, cement and admixtures; start material level monitoring.
  3. Parameter setting: Preset mix ratio and mixing time on touchscreen; activate automatic mode.
  4. Accurate batching: Automatic weighing of all materials per formula.
  5. Conveying & mixing: Materials fed into compulsory mixer for uniform mixing.
  6. Discharging: Automatic discharge to transport truck or hopper.
  7. Shutdown & maintenance: Clean residue, inspect parts, lubricate for next use.

Operation Notes

Operator Requirements

Trained and certified personnel only; wear PPE; no operation without license, drunk or fatigued.

Pre-Start Check

Check fastening, connections, electrics and hydraulics; clear residues; confirm materials and environmental equipment.

Shutdown & Maintenance

Empty materials before shutdown; clean thoroughly; perform daily/weekly/monthly maintenance; replace worn parts.

Safety & Environmental Protection

Equip fire extinguishers and warning signs; no fire or smoking; prevent electric shock; run dust/water treatment continuously; stop immediately on fault.

Price & Customization

Price varies by capacity and configuration (e.g., cement silo). We provide not only equipment but also cost-effective construction solutions.

Tell us your expected hourly output, and our engineers will provide a detailed configuration list and factory preferential price promptly.

Contact us anytime!

Compact Concrete Mixing Plant

Related Products

Small Concrete Mixer Truck (5–8m³): Matches compact plant capacity, compact size for narrow sites, prevents concrete segregation

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