Fixed Concrete Batching Plant

What is a Fixed Concrete Batching Plant

A fixed Concrete Batching Plant is a special equipment for large-scale and standardized concrete production, featuring modular and fixed deployment. It integrates material storage, weighing, conveying, mixing, discharging and a fully automatic control system, which is fixedly installed at a designated site with a special foundation poured.

Core Features: Compared with mobile mixing plants, it highlights four core features: fixed deployment, stable productivity, large-scale production, and standardized control, with clear differences in foundation requirements, transfer capability and productivity range.

Brand Positioning: R&D concept and core positioning of Jianxin fixed mixing plants (focus on large-scale and standardized concrete production, suitable for long-term fixed construction scenarios, helping customers achieve efficient mass production).

Core Value: Solve the demand for stable concrete supply in large-scale and long-term construction, ensure standardized concrete quality, and reduce long-term operating costs.

How to Select the Product & When to Choose a Fixed Concrete Batching Plant

• Construction Period: Construction period of 1 year or longerwith a fixed construction site (e.g., large-scale real estate development, industrial park construction, commercial concrete batching plants).
• Productivity Demand: Large single-batch concrete demand, productivity ≥ 120m³/h, requiring continuous and large-scale production.
• Quality Demand: Long-term stable production of concrete with the same grade, high requirements for weighing accuracy and mixing uniformity (e.g., mass production of commercial concrete, pouring of key parts of large projects).
• Site Demand: Fixed or long-term rentable construction site, capable of pouring a special foundation, with sufficient area for modular layout.
• Cost Demand: Long-term operation, pursuing the lowest unit production costof concrete, focusing on energy consumption control and long-term cost performance.

Selection Tip: For users with both long-term fixed productivity needs and a small number of mobile construction needs, it can be matched with Jianxin mobile mixing plants to realize “fixed + mobile” collaborative operation; Jianxin provides compatible solutions.

Product Advantages of Fixed Mixing Plants

1. Stable Productivity & High Efficiency: Modular design with flexible productivity expansion (120–300m³/h optional), supports continuous production without transfer loss, higher single-batch efficiency than mobile types, suitable for large-scale concrete mass production.
2. Accurate Weighing & Controllable Quality: Equipped with Jianxin upgraded fully automatic weighing system, weighing accuracy meets national standards, ensuring uniform and stable concrete quality for high-grade and special concrete production.
3. Stable Structure & High Durability: Heavy-duty section steel welded frame, stable operation with low vibration after foundation pouring; core components (mixing host, storage bin) made of high-quality steel, wear-resistant and impact-resistant for long-term outdoor continuous operation.
4. High Automation & Labor Saving: PLC fully automatic control system, realizing automatic batching, weighing, mixing, discharging and cleaning; supports remote monitoring, data statistics and fault early warning; only 2–3 operatorsneeded, greatly reducing labor costs.
5. Wide Adaptability & Flexible Customization: Adapt to various aggregates and environmentally friendly materials (fly ash, slag powder, etc.); produce C15–C60 concrete and special concrete (impermeable, anti-freezing); modular customization available for productivity, site and material characteristics.
6. Brand Guarantee & Mature Technology: Jianxin has years of experience in mixing equipment; fixed mixing plants upgraded iteratively with mature core technologies and multiple independent patents, low failure rate and convenient later maintenance.

Applications & Scope of Use

• Real Estate Industry: Large-scale residential development, indemnificatory housing, commercial complexes, etc., requiring long-term stable concrete supply for main and secondary structures.
• Transportation Engineering: Highways, high-speed railways, bridges, tunnels, airport runways, ports, etc., needing high-grade and high-quality concrete for large-scale continuous pouring.
• Municipal Engineering: Urban rail transit, underground pipe corridors, squares, road reconstruction, sewage treatment plants, etc., requiring standardized concrete for long-term construction.
• Industrial Engineering: Industrial parks, factory buildings, power plants, chemical plants, etc., with large demand for stable concrete for heavy structure pouring.
• Commercial Concrete Plants: Professional commercial concrete producers for mass production of various grades, supplying surrounding projects, pursuing large-scale, standardized and cost-effective production.
• Large Water Conservancy Projects: Reservoirs, dams, water diversion projects, etc., needing impermeable and anti-freezing special concrete for long-term large-scale pouring.

Supplementary Note: Jianxin fixed concrete batching plants can customize exclusive production plans according to different industries, adjust concrete grade and productivity configuration to meet personalized engineering needs.

Components & Superior Accessories

(1) Core Components

• Foundation & Frame Structure: Special poured foundation with heavy-duty section steel frame, strong load-bearing capacity, stable operation with low vibration, supporting long-term continuous work.
• Storage System: Aggregate bins (multi-bin design for classified sand/stone storage, large capacity), cement silos, fly ash silos (sealed with arch breaker to prevent caking, customizable capacity), water tank and admixture tank.
• Batching & Weighing System: Batching machine, weighing hopper and high-precision sensors; independent weighing of aggregate, cement, water and admixture, linked with control system for accurate and automatic batching.
• Conveying System: Belt conveyor (aggregate, wear-resistant, high-temperature resistant, adjustable length); screw conveyor (cement/fly ash, sealed, no leakage, stable conveying).
• Mixing Host: Core part, JS series twin-shaft compulsory mixer (large models optional), strong mixing force, uniform mixing, fast speed, wear-resistant liner and blades, easy to clean and maintain.
• Fully Automatic Control System: PLC control with touch panel, automatic/semi-automatic mode; remote monitoring, data statistics, fault alarm and parameter storage for easy management.
• Electrical System: Distribution box, energy-saving motor, flame-retardant cable, electrical protection devices, ensuring stable and safe power supply for outdoor long-term operation.

(2) Superior Accessories (Jianxin Exclusive)

• Mixing Blades & Liners: Custom high-chromium alloy, 40% longer service life than ordinary materials, wear-resistant, impact-resistant, corrosion-resistant, reducing maintenance cost.
• Weighing Sensors: Imported high-precision sensors, high accuracy, strong stability, anti-interference, waterproof and dustproof for outdoor complex environments.
• Control Components: Core parts from Siemens, Schneider and other famous brands, stable operation, high sensitivity, low failure rate, supporting system upgrade.
• Hydraulic System: Famous-brand hydraulic pumps and valves for bin opening and weighing hopper lifting, stable operation, fast response, low noise, easy maintenance.
• Wear-Resistant Belt: Custom wear-resistant and high-temperature resistant belt, long service life, tear-resistant, not easy to deviate, reducing replacement cost.

Technical Parameters

Working Process

1. Equipment Preparation: After installation and commissioning, check foundation fixation, electrical, hydraulic, conveying systems and mixing host; clean debris, connect 380V three-phase power.
2. Material Preparation: Load aggregates into batching bins, cement/fly ash into silos; ensure sufficient qualified materials, water and admixture.
3. Parameter Setting: Set concrete grade, mix ratio, mixing time, discharging mode and production batches on the control system; start automatic mode.
4. Material Conveying & Mixing: Weighed materials conveyed to mixing host; host starts automatic forced mixing to ensure uniformity.
5. Concrete Discharging: Discharge gate opens automatically; concrete falls into mixer truck, then enters next cycle for continuous production.
6. Process Monitoring: Control system monitors real-time status and weighing data; automatic alarm and shutdown for abnormalities.
7. Shutdown & Maintenance: Stop feeding, discharge all concrete, shut down systems and cut power; clean residual materials, inspect components and record maintenance.

Supplementary Note: Supports semi-automatic mode for manual intervention; control system stores multiple mix ratios for quick grade switching.

Operating Precautions

• Operator Qualification: Must be professionally trained and certified; wear PPE (helmet, gloves, anti-slip shoes); no unlicensed or illegal operation.
• Pre-Start Inspection: Fully check all components, clear debris, ensure sufficient materials; no faulty startup.
• Parameter Specification: Set mix ratio and mixing time strictly as required; no random modification to avoid quality or equipment issues.
• Operation Safety: Stay on duty, monitor running status; stop and cut power for abnormalities; no access to rotating parts or overloading.
• Shutdown Procedure: Stop feeding, discharge concrete, shut down systems and cut power; clean residual materials to avoid caking.
• Maintenance: Conduct daily/weekly/monthly maintenance as manual; lubricate moving parts, replace worn parts, record maintenance.
• Safety & Environmental Protection: Equip fire extinguishers, no smoking or illegal hot work; ensure dust and wastewater recovery systems work properly.

Price & Customization

(1) Price Factors

• Model & Productivity: Higher productivity means higher price.
• Configuration Level: Basic, standard and high-end configurations (accessory brand, environmental system, control function) differ in price.
• Customization: Price adjusted according to site, productivity and concrete demand.
• Others: Transportation distance, installation, commissioning and after-sales services affect final quotation.

Quotation Service: Free on-site survey, scheme design and quotation; provide construction scenario and productivity demand for accurate quote.

(2) Customization Services

• Productivity Customization: Adjust model and mixer size for 120–300m³/h.
• Configuration Customization: Modify bin quantity/capacity, conveyor length, weighing accuracy, environmental and control systems.
• Scenario Customization: Exclusive plans for real estate, transportation, commercial concrete and high environmental/grade requirements.
• Customization Guarantee: Free installation, commissioning, training and warranty service for customized equipment.

Supplementary Note: All related products are independently produced or in deep cooperation with high-quality suppliers, perfectly compatible with fixed mixing plants; one-stop supporting solutions available to reduce procurement and operation costs.

Related Products

• Concrete Trailer Pump / Truck-mounted Pump: For long-distance and high-rise pouring; electric/diesel trailer pump up to 80m height / 300m distance; truck-mounted pump flexible, seamlessly connected with fixed mixing plant.
• Concrete Mixer Truck: 8m³, 10m³, 12m³ models, wear-resistant tank with mixing function to avoid caking and ensure quality.
• Large Cement / Fly Ash Silo: 50–200t optional, sealed with arch breaker, improving continuous production capacity.

Supplementary Note: All related products are independently produced or in deep cooperation with high-quality suppliers, perfectly compatible with fixed mixing plants; one-stop supporting solutions available to reduce procurement and operation costs.