Foundation-Free Concrete Mixing Plant

Foundation-Free Concrete Batching Plant

Model:HZS50
Theoretical Capacity (m³/h):50
Mixing Host:JS1000
Cement Silo Capacity (t):100–200

Product Introduction: What is a Foundation-Free Concrete Batching Plant

Foundation-free concrete batching plant (also known as mobile / modular mixing plant) is a new type of concrete production equipment that integrates core systems such as batching, mixing, metering and control into an integrated steel structure chassis.

It completely abandons the complicated reinforced concrete deep foundation construction of traditional mixing plants, and can be quickly installed and put into operation only by leveling and hardening the site. It features mobility, rapid deployment and flexible relocation, making it an efficient concrete production solution for temporary projects, tight-schedule projects and frequent relocation scenarios.

Foundation-Free Concrete Mixing Plant

How to Choose: Mobile Station vs Fixed Station

ScenarioRecommended: Foundation-Free (Mobile) StationRecommended: Fixed Station
Construction ScheduleTight schedule, ready for production in 3–7 daysAmple time for long-term foundation construction
Project CycleShort-term (1–2 years), future relocation neededLong-term (over 3 years), fixed production site
Site ConditionsNarrow, complex terrain or temporary leased landOpen site, permanent planned land
Cost ConsiderationReduce foundation and relocation costsStable long-term production with lower unit energy consumption
Capacity DemandMedium-short term: 50–180m³/hLarge-scale continuous production: over 120m³/h

Core Decision Logic:Short-term / temporary / relocation needed → Foundation-free mobile stationLong-term / large-scale / fixed location → Fixed station

Advantages of Foundation-Free (Mobile) Station

  • Fast Foundation-Free Installation: No complex reinforced concrete foundation; only 30–50cm concrete cushion required. Installation period shortened by 60%, ready for production in 3–7 days.
  • Flexible Relocation: Modular integrated design, hoisted and transported as a whole or in modules. Relocation takes only 3 days; equipment reusable to avoid foundation waste.
  • Controllable Cost: Save over ¥100,000 on foundation costs, reduce relocation costs by 60%, and directly cut ¥5 per cubic meterof concrete in long-term operation.
  • Intelligent & Efficient: Equipped with automatic control system for precise metering, simple operation, less labor dependence and stable production.
  • Eco-Friendly & Adaptable: Equipped with pulse bag dust removal to meet dust emission standards. Optional heating system adapts to extreme environments from -40℃ to 40℃, suitable for all terrains.

Applications & Scope of Application

Main Uses

Supply high-quality ready-mixed concrete for various projects: road construction, bridge construction, water conservancy projects, airports & ports, rural infrastructure, emergency repair, precast component production, etc.

Scope of Application

  • Project Types: Highway, railway, bridge, tunnel, water conservancy, municipal, building construction, emergency repair, etc.
  • Geographic Environments: Plains, mountainous areas, plateaus, cold northern regions, hot southern regions and other complex terrains & climates.
  • Project Features: Tight schedule, limited site, frequent relocation, temporary projects or short-term concrete supply demand.

Foundation-Free Concrete Mixing Plant

Product Components

Core Components

  • Modular Chassis: Supports all equipment, replaces traditional foundation, ensures overall stability and mobility.
  • Batching System: Multi-bin independent aggregate batcher for accurate metering of sand, stone, recycled aggregate, etc.
  • Mixing Host: High-wear-resistant JS series twin-shaft mixer, uniform mixing, high efficiency, easy maintenance.
  • Metering System: Independent metering for aggregate, cement, water and admixtures, precision ≤±1%, ensuring stable concrete mix ratio.
  • Control System: Intelligent PLC + host computer dual-control system, automatic/manual switchable, data traceable, easy operation.
  • Powder Storage System: Modular cement silo, fly ash silo, quick assembly/disassembly, adaptable to different capacity needs.
  • Conveying System: Belt conveyor or screw conveyor for efficient and continuous material transfer.
  • Environmental Protection System: Pulse bag dust collector, noise reduction device, meeting environmental emission standards.

Product Parameters (Standard Model Reference)

ModelTheoretical Capacity (m³/h)Mixing HostBatcher SpecCement Silo Capacity (t)Installation Period (Days)
HZS5050JS1000PLD1600100–2003–5
HZS9090JS1500PLD2400200–3005–7
HZS120120JS2000PLD3200300–4007–10
HZS180180JS3000PLD4800400–80010–15

Working Process

  1. Material Storage: Sand & aggregate stored in batcher bins; cement/fly ash in powder silos; water & admixtures in corresponding storage tanks.
  2. Formula Setting: Input concrete mix ratio parameters in the control system to auto-generate production tasks.
  3. Precise Batching: System automatically controls metering hoppers to weigh aggregate, cement, water and admixtures in sequence per formula.
  4. Conveying & Mixing: Metered materials fed into mixing host for forced mixing; mixing time usually 60–90 seconds.
  5. Finished Discharge: Mixed concrete discharged into mixer trucks via outlet for transport to construction site.
  6. System Cleaning: Auto/manual cleaning of mixing host and pipelines after production to prevent concrete residue caking.

Operation Notes

Before Installation

Ensure site is leveled and hardened with sufficient bearing capacity; check fasteners and intact insulation of electrical circuits.

During Operation

Start equipment strictly per procedures; no overloading; monitor instrument data closely and stop immediately for inspection if abnormal.

During Maintenance

Regularly check wear of mixing blades and liners and replace timely; clean dust collector bags for good ventilation; perform anti-freezing and thermal insulation in winter.

Safety

Operators must be certified and wear protective gear; no access to maintenance doors during operation; relocation hoisting shall be commanded by professionals for safety.

Foundation-Free Concrete Mixing Plant Shipping Site

Price & Customization

Price Factors

  • Model & Capacity: Higher capacity → higher price.
  • Configuration Standard: Optional eco-system, heating system, intelligent monitoring, etc.
  • Customization: Special layout, non-standard size, export certification, etc.
  • Services: Installation, commissioning, training, after-sales warranty period, etc.

Customization Services

  • Provide flexible layouts: I-type, L-type, etc., according to site size and terrain.
  • Custom heating, dust removal and noise reduction components for special climates (cold/hot) and environmental requirements.
  • Support export orders, provide CE, ISOinternational certifications, overseas installation guidance and technical support.

Related Products

  • Fixed Concrete Batching Plant: For long-term large-scale production, higher capacity, lower unit cost.
  • Small Mobile Mixing Plant: For micro-projects and rural construction, lighter and more flexible, towable.
  • Concrete Mixer Truck: Matching with mixing plants for efficient concrete transportation.
  • Stabilized Soil Batching Plant: For road base stabilized soil production, suitable for highway projects.
  • Eco-Friendly Sand & Stone Separator: Recycle concrete surplus materials for resource recycling, meeting environmental requirements.

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