The batching and mixing machine is a modular complete set of equipment that integrates aggregate storage, automatic weighing and batching, conveying, forced mixing, and fully automatic electrical control. It integrates traditional batching machines, mixers, and conveying systems into a single machine, eliminating complex civil engineering, occupying small space, and producing with one click automation. It is widely used in various industries such as civil construction, refractory castables, stabilized soil, mortar, chemical powder, organic fertilizers, etc. for material proportioning and mixing operations.
1. Ingredient storage bin system
Multiple modular silos (2-6 silos optional), with independent storage of sand, gravel, powder, cement, and auxiliary materials in separate silos; Thickened wear-resistant steel plate for the warehouse body, equipped with level alarm and anti blocking vibration devices; Pneumatic gate for precise unloading, eliminating material leakage and skewing.
2. High precision weighing and measuring unit
Independent weighing bucket+high-precision sensor, including aggregate scale, cement scale, water scale, and additive scale;
Aggregate measurement accuracy: ± 2%
Precision of powder, water, and additives: ± 1%
Support storing hundreds of production formulas, automatically compensating for weighing errors, and ensuring stable and uniform proportioning for each batch.
3. Conveyor mechanism
Dual configuration of belt conveyor/screw conveyor: aggregate belt conveyor, cement and fly ash enclosed screw conveyor, reducing dust pollution; Fully sealed dust cover, meeting environmental standards.
4. Mixing host (two mainstream)
Double horizontal shaft forced mixer (for concrete/stabilized soil)
JS series host, dual axis reverse forced stirring, uniform mixing, fast discharge, suitable for sand and gravel, concrete, and water stable materials; Wear resistant lining plate and high chromium alloy blades have a long service life.
Vertical axis planetary mixer (refractory/castable/graphite powder)
Multi planetary mixing arm, no mixing dead corners, high viscosity, heavy refractory and castable mixing uniformity, no sedimentation or layering.
5. Water supply and admixture supply system
Fully automatic water metering bucket, additive specific metering pump, variable frequency adjustable, precise control of liquid addition amount, suitable for dry and wet material processes.
6. Fully automatic PLC electrical control system
Touchscreen human-machine interaction, fully automatic cyclic production; Equipped with automatic fault alarm, production data storage, USB drive export, remote monitoring (optional); Supports manual/automatic dual-mode switching, easy for beginners to operate.
7. Rack and mobile module (exclusive for mobile models)
Integrated steel base, free of foundation installation; Optional tire traction chassis, the whole vehicle can be towed and transferred, and can be used at any time on the construction site; Fixed models can be directly put into production on hardened ground.
1. Integrated integration, minimalist installation
The integration of ingredients, weighing, mixing, and control eliminates the need for separate construction, and the entire machine installation can be completed in 2-4 hours, saving the cost of separate equipment docking, civil engineering, and pipeline construction.
2. Small footprint, strong site adaptability
The compact layout of the whole machine saves more than 40% of the floor space compared to split mixing equipment, and can be placed indoors in rural construction sites, small prefabrication plants, and workshops.
3. Fully automated intelligent production, saving labor
One click start of circulating ingredient mixing, with only one person on duty for each unit; Automatic batching, timed mixing, automatic unloading, eliminate manual mixing errors, and ensure stable quality of finished products.
4. Flexible transition (mobile models)
Integrated traction chassis, road compliant transportation, suitable for road maintenance, rural infrastructure, temporary construction sites, and multi project mobile construction, without the need for repeated station construction.
5. Wear resistant and durable, easy to maintain
The mixing blades and lining plates are made of wear-resistant alloys, and the vulnerable parts are standardized; Quick opening inspection door, detachable material bin, saving time and effort in daily cleaning and replacement of parts.
6. Environmentally friendly and low dust
Fully enclosed conveying of powder materials, optional pulse dust removal device in the silo, dust emission meets the standard; Low noise motor, suitable for urban and factory operations.
7. One machine with multiple uses, customizable
By replacing the mixing host and adjusting the number of silos, it is possible to produce commercial concrete, stabilized soil, dry powder mortar, refractory castables, organic fertilizers, and chemical particle powders.
1. In the field of construction engineering
Rural self built houses, road water stable layers, bridge slope protection, small prefabricated blocks, municipal emergency repairs, and temporary concrete production for tunnels.
2. Refractory material industry
Steel plant castables, aluminum plant refractory mud, amorphous refractory materials, ceramic billets, graphite powder mixture (vertical axis planetary integrated machine).
3. Building materials and mortar industry
Small automated production line for dry mixed mortar, waterproof mortar, flooring materials, and repair mortar.
4. Environmental protection organic fertilizer industry
Automatic proportioning and mixing of animal manure, straw, and microbial agents in a small-scale organic fertilizer processing workshop.
5. Chemical/Food Industry
Stainless steel sanitary grade batching and mixing machine, used for automatic mixing of coatings, feed, sauces, and liquid raw materials.
1. Storage and feeding: sand and gravel, cement, and auxiliary materials are stored in corresponding silos;
2. Automatic weighing: PLC controls the unloading of each warehouse according to the preset formula, and the independent weighing bucket accurately measures;
3. Conveyor into the machine: Aggregates are fed into the mixing machine through a belt, and powders are fed into the mixing machine through a screw conveyor;
4. Simultaneous liquid addition: water and additives are simultaneously and quantitatively added to the main unit;
5. Forced mixing: The host machine mixes at regular intervals, and the double horizontal axis/planetary structure mixes thoroughly;
6. Automatic unloading: After mixing is completed, the unloading door automatically opens and the finished product is discharged;
7. Circular production: After unloading is completed, it automatically resets and enters the next batch of ingredient cycle.
1. Pulse dust removal system (essential for environmental protection)
2. Vertical cement silo+spiral conveyor complete set of powder storage
3. Remote IoT monitoring module (check production and faults on mobile phones)
4. Hydraulic fully automatic unloading device
5. Stainless steel anti-corrosion body (chemical, fire-resistant, food specific)
6. Traction tires, steering chassis (mobile transition)
7. Thermal insulation silo, heating water supply system (construction at low temperatures in winter)
The batching and mixing machine is a preferred complete set of equipment for small, fluid, and multi category material mixing. Its core advantages are integration, automation, easy transfer, and low cost, and it meets the production needs of multiple industries such as concrete, refractory materials, building materials, and chemical industry; Fixed adaptation for long-term factory production, mobile adaptation for mobile construction sites, supporting customized production capacity, warehouse number, and mixing host types as needed, is the core equipment for cost reduction and efficiency improvement in small and medium-sized projects.
