Putty Powder Production Line

Putty Powder Production Line

Item:Large Automatic Line
Hourly capacity (t/h):20–30
Measuring accuracy:±0.8%
Floor space (m):20×6
Operators:1–2

Putty powder production line is a complete set of automated equipment that accurately measures, efficiently mixes, and automatically packages cement, hydrated lime powder, heavy calcium powder, rubber powder, cellulose ether, and other raw materials into finished dry-mix putty powder according to formulas.

Output: 50,000–200,000 tons per year

Product Structure

1.1 Ordinary Interior Wall Putty (Best-selling, High-volume)

  • Main raw materials: Heavy calcium + talc powder + small amount of rubber powder + cellulose
  • Features: High whiteness, easy to apply, low cost, easy to sand
  • Proportion: 50%–70% (core high-volume product)
  • Application: Interior wall leveling

1.2 Water-resistant Interior Wall Putty (High-profit, Essential)

  • Raw materials: Heavy calcium + hydrated lime + cement + rubber powder + cellulose
  • Features: Waterproof, moisture-proof, no powder falling, high strength
  • Proportion: 20%–30%
  • Application: Kitchens, bathrooms, balconies, damp walls on ground floors

1.3 Exterior Wall Putty (Highest profit, Strict requirements)

  • Raw materials: White cement + heavy calcium + quartz sand + latex powder + cellulose
  • Features: Weather resistance, crack resistance, waterproof, high strength
  • Proportion: 10%–20%
  • Application: Exterior wall insulation, base coat for real stone paint, exterior wall leveling

Working Principle

Core process: Closed conveying → computer weighing → high-speed mixing → automatic packaging.Fully physical dry powder mixing, no water added, no heating.

Raw materials are automatically weighed in fixed proportions → forced uniform mixing → quantitative bagging to produce finished putty powder with uniform composition and stable quality.

Core Performance Features

3.1 Batching Performance

  1. High measuring accuracy: Electronic weighing sensors, static accuracy ≤±0.5%, dynamic accuracy ≤±1%, stable formula and consistent products.
  2. Fast batching speed: Multi-bin and multi-scale simultaneous metering, continuous batching.
  3. Flexible adjustable formulas: PLC stores multiple formulas, one-key switching for various products.

3.2 Mixing Performance

  1. High mixing uniformity: Composite mixing (convection + diffusion + shear), uniformity CV ≤5%, no segregation of trace additives.
  2. Fast mixing speed: 3–5 minutes per batch; 1–3 minutes for non-gravity models.
  3. No dead corners, low residue: Ribbon/blade close to cylinder, no material accumulation at the bottom.
  4. No material damage or heating: Gentle stirring, no filler crushing, no impact on whiteness and fluidity.

3.3 Capacity & Stability

  1. Continuous production: Stable output from feeding to packaging.
  2. Reliable operation: Simple structure, durable bearings and reducers.
  3. No blockage or bridging: Pneumatic arch breaking and variable-frequency feeding.

3.4 Environmental & Safety Performance

  1. Fully closed negative pressure: No dust overflow, clean workshop.
  2. High-efficiency pulse dust removal: Multi-point centralized dust removal, meets environmental standards.
  3. Complete safety interlocks: Overload protection, door switches, emergency stop, fault alarm.

3.5 Control & Operation

  1. Fully automatic intelligent control: PLC + touch screen, one-key full automation.
  2. Simple operation, low labor: 1–2 workers per line.
  3. Data traceability: Records of output, batches, and formulas.

3.6 Versatility & Adaptability

  1. Multi-purpose: Produces putty, gypsum, mortar, tile adhesive, self-leveling compound, etc.
  2. Strong adaptability: Suitable for heavy calcium, hydrated lime, cement, sand, rubber powder, etc.

Technical Parameters

ItemSmall Simple LineMedium Standard LineMedium-large LineLarge Automatic Line
Hourly capacity (t/h)1–35–810–1520–30
Annual capacity (10,000 t/year)0.2–0.61.0–1.62.0–3.14.1–7.2
Mixing equipmentSingle-shaft ribbonHorizontal ribbon / twin-shaftTwin-shaft non-gravityDual parallel non-gravity
Mixing cycle (min/batch)3–54–63–52–4
Measuring accuracy±1.5%±1.0%±1.0%±0.8%
Packing speed (bags/min)3–56–1010–1418–25
Total installed power (kW)15–2245–5575–90130–180
Floor space (m)6×312×415×520×6
Operators3–51–21–21–2
Applicable productsOrdinary / water-resistant interior puttyFull range interior / exterior puttyFull range dry-mix materialsGypsum / putty / mortar / tile adhesive

Application Scenarios

  1. Dry-mix building materials production
  2. New small and medium-sized building materials factories, individual processing plants
  3. Capacity expansion of building materials markets, coating factories, mortar factories
  4. In-house production lines for construction and insulation companies
  5. Material supply for urban-rural construction, resettlement housing, real estate projects
  6. Closed environmental protection workshops meeting dust emission standards

Advantages Summary

  1. Investment & operation: Low threshold, high return
  2. Production & efficiency: Efficient, stable, precise
  3. Environment & safety: Compliant, hassle-free
  4. Product & market: Multi-category, high profit

Operating Instructions

7.1 Pre-start Preparation (Mandatory Checks)

  • Safety: Emergency stop, guards, grounding, no exposed wires
  • Equipment: Lubricant level, belt/chain tension, no material accumulation
  • Raw materials: Qualified moisture content, no caking or impurities
  • System: Correct PLC formula, dust removal system normal

7.2 In-operation Control

  • No overloading or over-speeding
  • No starting with faults; emergency stop for abnormal noise, vibration, or current
  • Monitor metering; calibrate if error exceeds ±1%
  • Do not open mixer door during mixing
  • No opening inspection doors; keep safe distance from moving parts

7.3 Shutdown & Maintenance

  • Normal shutdown: Stop batching → empty mixer → turn off main machine → shut down dust removal and power
  • Thorough cleaning before formula switching
  • Regular cleaning of bins, dust bags, and conveyors
  • Daily inspection of reducers, bearings, belts

7.4 Safety & Environmental Rules

  • No unauthorized operation or formula modification
  • Clear passages, complete fire equipment
  • Good grounding to eliminate static electricity
  • Dust collector must run continuously

7.5 Emergency Handling

  • Blockage: Stop machine first; use air hammer/vibrator, no hand entry
  • Dust fire: Stop, cut power, use dry powder fire extinguisher (no water)
  • Injury: Emergency stop, seek medical treatment immediately

Price & Customization

Price varies by annual output (50,000–200,000 tons) and configuration.We provide not only equipment but also cost-effective production solutions.

Provide your expected hourly output, and our engineers will send a detailed configuration list and factory price promptly.

Related Products

  • Full-automatic dry-mix mortar production line
  • Gypsum mortar production line
  • Semi-automatic dry-mix mortar production line

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Become a Jianxin agent and gain exclusive access to our full product portfolio, technical support, marketing resources, and global service network to accelerate your business growth.
Six Advantages
Full access to concrete, road & mortar machinery lineup.
Tiered pricing & generous profit margins for agents.
Professional technical training on installation & maintenance.
Free marketing materials & co-branding support provided.
Global logistics network for timely delivery of machines & parts.
Exclusive regional agency rights to protect your market interests.
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